Custom Made 24" Diameter Sight Glass with Project Specific Wiper Mechanism
At Papailias Incorporated, we manufactured a 24" diameter sight glass with a custom wiper mechanism for a critical piece of equipment on an offshore oil platform. This highly specialized and technically challenging sight glass fits the criteria for pressure - temperature ratings, materials, dimensions, tolerances, and testing of ANSI B16.5. We produced this sight glass for BP, one of the world's leading international oil and gas companies.
In the wake of the Deepwater Horizon spill in the Gulf of Mexico, BP's oil and gas exploration activities have come under deep scrutiny. Based on the compelling information we supplied as part of our bid, BP was confident in our ability to manufacture a fail-safe product that would perform flawlessly and pass close inspection by regulatory authorities.
This sight glass incorporated special features for tolerating high pressure and other demanding technical specifications. Our upfront work included a complete finite element analysis. By simulating the response of the structure and materials to all environmental factors, we were able to refine and optimize the overall design concept. Built from ASTM 182 carbon steel, high strength tempered glass, and compatible elastomers, the sight glass featured a custom forged flange for superior strength and reliability. It also incorporated a high-reliability mechanism to wipe away residue on the inside surface of the lens.
Over the course of the entire manufacturing cycle, there were frequent quality audits and client inspections of the workpiece. QA involved dimensional inspection as well as analysis and documentation of physical and chemical material properties. We used a surface comparator to verify the flange finish was compatible with the gasket and hydrostatic testing to ensure a leak-proof seal.
Contact us directly if you are interested in learning more about this project or our custom manufacturing capabilities.
- Project Name & Description
- Sight Glass with Wiper Mechanism
- Capabilities Applied/Processes
- When building off shore platform BP (British Petroleum) turned to Papailius Incorporated to supply a Sight Glass with wiper in a critical system.
- Equipment Used to Manufacture Part
- Custom Die and Forging
- Overall Part Dimensions
- 24" ANSI B16.5
- Tightest Tolerances
- Per ANSI B16.5
- Material Used
- ASTM 182 Carbon Steel
High strength tempered glass
- Industry for Use
- Energy / Off Shore Oil Platform
- In Process Testing/Inspection Performed
- Physical Properties
Flange Facing Surface Comparator
- Estimated Part Weight
- Delivery/Turnaround Time
- 8 Weeks
- Delivery Location
- Standards Met